Full clockwise setting is less than 200 psi (14 bar). Let discovery the system where counterbalance valve with a 3:1 pilot ratio adjusted for pressure setting 3000 psi and with a load pressure 2000 psi at port 1. However, the piloted opening of the valve remains subject to additive pressure at port 2. Counterbalance valves. Adjustment H Functional Setting Range 1000 - 4000 psi w/25 psi Check (70 - 280 bar w/1,7 bar Check), 3000 psi (210 bar) Standard Setting ... Counterbalance valves should be set at least 1.3 times the maximum load induced pressure. Data sheets. Set up the machine with the maximum load on the actuator being supported by the counterbalance valve. Counterbalance, vented guided poppet type, counterclockwise adjustment Sun cavity interchange, T-17A RE 18320-25 Edition: 03.2016 Pilot assist at port 3 lowers the effective setting of the relief valve at a rate determined by the pilot ratio. Technical Features Counterbalance valves should be set at least 1.3 times the maximum load induced pressure. 3. Additional Technical Data. Full clockwise setting is less than 200 psi (14 bar). Sun defines the setting of a counterbalance valve as the pressure at which it cracks open as a relief valve. VBSY-12U-RS × Counterbalance valve VBSY-12U-RS 04.59.33 - X - 86 - Z . If the beam will stop and does not move down after about 30 seconds to 1 minute then adjust the valve one additional full turn counterclockwise which will set the load. 2. The check valve allows free flow from the directional valve (port 2) to the load (port 1) while a direct-acting, pilot-assisted relief valve controls flow from port 1 to port 2. In this case, the min. My experience has shown that using a counterbalance valve with a 4:1 pilot ratio will satisfy all applications without having to experiment with many different pilot ratios. An extended allen-key wrench may be needed because … Counterbalance valves with pilot assist are meant to control an overrunning load. Correctly setting a counterbalance when it is installed is very difficult due to the pilot assist and the interaction with the actuator. Special … 4 ports vented poppet type external drain counterclockwise adj. Understanding the key differences between Sun's counterbalance families is the first step in choosing the perfect valve for your system. Pick up threaded hydraulic cartridge valves and solenoid valve coils from Grainger to help control flow and pressure in hydraulic systems. Sections . Counterbalance valves. Catalog HY15-3502/US Counterbalance Valve Series CB101 Parker Hannifin Corporation Hydraulic Cartridge Systems Check Valves Shuttle Valves Load/Motor Controls Flow Controls Pressure Controls Logic Elements Directional Controls Manual Valves Solenoid Valves Proportional Valves Coils & ... Code Adjustment Style/Kit No. Adding a very small accumulator into the pilot line of the counterbalance valve helps to dampen changes in the pilot signal. You agree to our use of cookies by closing this message box or continuing to use our site. Full clockwise setting is less than 200 psi (14 bar). Take care not to position yourself underneath the load. Turn adjustment clockwise to decrease setting and release load. This webinar originally aired on November 20th, 2015. Pilot assist at port 3 lowers the effective setting of the relief valve at a rate determined by the pilot ratio. K Knob Adjust (717784-10) S Screw Adjust T … With the load suspended, deenergize the directional valve. Pilot assist at port 3 lowers the effective setting of the relief valve at a rate determined by the pilot ratio. Now … 1. Additional Technical Data. VBSY-08U-RS × Counterbalance valve VBSY-08U-RS 04.59.32 - X - 20 - Z . Port 1 should be connected to a pressure source and ports 2 & 3 should be open. Backpressure at port 2 adds to the effective relief setting at a ratio of 1 plus the … Choose from a wide range of valve types including check, needle, pilot-operated relief, pressure reducing, counterbalance, flow control valves and more. Backpressure at port 2 does not affect the valve setting because the spring chamber is atmospherically referenced. For best safety, they should be fitted close to the actuator, either flange mounted or connected through metallic pipe. 1. Backpressure at port 2 adds to the effective relief setting at a ratio of 1 plus the … Counterbalance valves should be set at least 1.3 times the maximum load induced pressure. 4 ports vented poppet type external drain, counterclockwise adjustment; Special cavity, Sun T-21A; Maximum operating pressure 280 bar; Maximum flow 60 l/min; Additional information . 3. Counterbalance valves. Vent to atmosphere version. VBSY-08U-RS × Counterbalance valve VBSY-08U-RS 04.59.32 - X - 20 - Z . The valve should be set at least 1.3 times the maximum expected load-induced pressure at port 1. This now becomes a load control valve without a pilot, creating a continuous back pressure so it is less efficient but unlikely to be unstable. After starting the pump, energize the directional valve and carefully raise the load a short distance. The spring chamber is vented to atmosphere allowing operation of all functions independent of back-pressure at 2. Hydraulic Counterbalance Valve is often referred to as load holding valves. 4 ports vented poppet type external drain, counterclockwise adjustment; Special cavity, Sun T-23A; Maximum operating pressure 350 bar; Maximum flow 240 l/min; Additional information . Full clockwise setting is less than 200 psi (14 bar). The check valve allows free flow from the directional valve (port 2) to the load (port 1) while a direct-acting, pilot-assisted relief valve controls flow from port 1 to port 2. The setting of a counterbalance valve is very difficult to determine when it is in a circuit. A relatively low pressure in the pilot section will switch the valve open, removing the back-pressure from the cylinder annulus side. Counterbalance valves should be set at 1.3 times the load induced pressure. Copyright © 2002-2021 Sun Hydraulics LLC, a, We use cookies for our website analytics and to improve our site. The check valve allows free flow from the directional valve (port 2) to the load (port … Counterbalance Valve Features, Sun Hydraulics counterbalance valves. With the load suspended, deenergize the directional valve. Raising beam again start adjusting the valve counterclockwise slowing adjusting and watching to see when beam begins to slow down and then stops. Counterbalance valves should be set at least 1.3 times the maximum load induced pressure. 2. 4 ports vented poppet type external drain counterclockwise adj. Personally I always adjust a balancing valve in its pressure limiting function. 7. Normal procedure for setting a counterbalance valve is to turn the adjusting screw to its highest pressure before raising the cylinder. F Fixed style, preset at factory. Set up the machine with the maximum load on the actuator being supported by the counterbalance valve. Counterbalance valves should be set at least 1.3 times the maximum load induced pressure. Counterbalance valves. Additional Technical Data. Pilot assist at port 3 lowers the effective setting of the relief valve at a rate determined by the pilot ratio. Counterbalance valves will positively hold a pressurized load and will control the motion of the load based on application of a pressure signal to the pilot port. A working counterbalance will hold the load suspended and gauge PG3 will show the load-induced pressure. Data sheets. Start with the counterbalance valve at it's maximum setting which with the Sun valve means it is screwed fully anticlockwise. 3. Can I adjust a counterbalance valve in the field. It is always recommended that a counterbalance valve be set before it is installed in an application. Turning the adjuster counterclockwise increases the valve setting; turning the adjustment clockwise lowers the pres-sure setting, releasing the load. They come in many capacities, pressure ranges and cavities. Counterbalance valves adjust in the opposite direc-tion of other pressure con-trol valves. Counterbalance valves. Correctly setting a counterbalance when it is installed is very difficult due to the pilot … When the piston tries to … 4 ports vented poppet type external drain, counterclockwise adjustment; Special cavity, Sun T-23A; Maximum operating pressure 5100 psi; Maximum flow 63.4 gpm; Additional information . Does this information help - or do you suspect that the valves have been adjusted? Repeat several times to ensure consistency. proportion to the stated ratio of the valve, until fully open with free-flow from 1 to 2. 2 Bosch Rexroth Oil Control S.p.A., RE ... Fax 39 059 547 848 compact-hydraulics-cvboschrexroth.com www.boschrexroth.comcompacthydraulics This document as ell as the data … VBSY-16U-RS × Counterbalance valve VBSY-16U-RS 04.59.34 - X - 47 - Z . Sun four port counterbalance valves add a drain port (port 4) to the cartridge which makes the A relatively low pressure in the pilot section will switch the valve open, removing the back-pressure from the cylinder annulus side. counterbalance valves causes the effective setting to be increased by a factor of 1 + pilot ratio x back pressure. 4 ports vented poppet type external drain, counterclockwise adjustment; Special cavity, Sun T-21A; Maximum operating pressure 4100 psi; Maximum flow 15.9 gpm; Additional information . Counterbalance valves. Turn adjustment clockwise to decrease setting and release load. Screw the valve into a simple, single cavity, line mounted body. Now, turn the adjust the opposite direction very slowly. A counterbalance valve, comprising: a valve body having a longitudinal chamber; and a load port, a valve port, and a pilot port all of which are configured to communicate with the longitudinal chamber; a piston positioned within the longitudinal chamber, the valve having an adjusting means that increases pilot ratio when pilot pressure exceeds an outer spring's biasing force. 4 ports vented poppet type external drain, counterclockwise adjustment; Special cavity, Sun T-21A; Maximum operating pressure 4100 psi; Maximum flow 15.9 gpm; Additional information . Addresses. When load pressure at 1 rises above the pressure setting (turn counterclockwise Normal procedure for setting a counterbalance valve is to turn the adjusting screw to its highest pressure before raising the cylinder. Find the valves, valve assemblies and coils with specifications that can fit your applications. Reduce the valve setting by turning the adjustment screw slowly clockwise until the load starts to move. In this case, the min. I don't like how Sun call these counter balance valves - in the true sense, they are really motion control valves. Counterbalance valves are available as individual cartridges or standard cartridge-in-body (CIB) packages. All 4-port counterbalance, load control, and pilot-to-open check cartridges are physically interchangeable (i.e. Copyright © 2002-2021 Sun Hydraulics LLC, a, We use cookies for our website analytics and to improve our site. of the valve, until fully open with free-flow from 1 to 2. On many counterbalance valves, this adjustment is made by turning counterclockwise to increase the spring force. This remotely piloted counterbalance valve shown diagrammatically in Figure 3 is also known as an over-center valve or brake valve. 1. Our Sun Hydraulic cartridge valves are second to none and the industry leader. A typical circuit application for a counterbalance valve contains a pump, directional control valve, and an actuator. 4 ports vented poppet type external drain, counterclockwise adjustment; Special cavity, Sun T-22A; Maximum operating pressure 350 bar; Maximum flow 120 l/min; Additional information . same flow path, same cavity for a given frame size). Special … 4 ports vented poppet type external drain counterclockwise adj. Pilot assist at port 3 lowers the effective setting of the relief valve at a rate determined by the pilot ratio. Omit Nitrile / (SK10-3N) V Fluorocarbon / (SK10-3V) Code Pressure Range 10 20.7 - 90 Bar (300 - 1300 PSI) … VBSY-12U-RS × Counterbalance valve VBSY-12U-RS 04.59.33 - X - 86 - Z . This is due to cross-piloting, load-induced pressure, and cylinder ratio. The spring chamber is vented to atmosphere allowing operation of all functions independent of back-pressure at 2. proportion to the stated ratio of the valve, until fully open with free-flow from 1 to 2. Counterbalance valves can be used with paired cylinders: pilot pressure will open first the valve of the most heavily loaded cylinder; this will cause load transfer to the other cylinder and the related valve, still closed, will require less pilot pressure for opening. Values in the US customary unit system are converted and rounded … It is always recommended that a counterbalance valve be set before it is installed in an application. Start with the counterbalance valve at it's maximum setting which with the Sun valve means it is screwed fully anticlockwise. Additional Technical Data. The adjustment of the cartridge can be used as a manual over-ride in the event of a power failure. Full clockwise setting is less than 200 psi (14 bar). Counterbalance valves. As the industry leader in counterbalance solutions, Sun Hydraulics offers more than 150 … Counterbalance Valve Features, Sun Hydraulics counterbalance valves. Other names for this valve include motion control valve and over-center valve. Any back-pressure at 2 is additive to the pressure setting in all functions. Data sheets. Full clockwise setting is less than 200 psi (14 bar). L oosen the jam nut. Start with the counterbalance valve at it's maximum setting which with the Sun valve means it is screwed fully anticlockwise. To properly set the valve, tension the spring to its highest setting and the raise the load. Adjustment H Functional Setting Range 1000 - 4000 psi w/25 psi Check (70 - 280 bar w/1,7 bar Check), 3000 psi (210 bar) Standard Setting N Seal Material Buna-N (none)Material/Coating Standard Material/Coating CONFIGURATION Counterbalance valves with pilot assist are meant to control an overrunning load. The flow rate at "crack" is the point where drops turn to a stream, about 1-2 cubic inches per minute. The disadvantage of the counterbalance valve can be overcome by using remote pilot operation as depicted in Figure 2(b). VBSY-08U-RS × Counterbalance valve VBSY-08U-RS 04.59.32 - X - 20 - Z . VBSY-16U-RS × Counterbalance valve VBSY-16U-RS 04.59.34 - X - 47 - Z . Technical Features Counterbalance valves should be set at least 1.3 times the maximum load induced pressure. Next, very slowly turn the adjustment in the opposite direction. Counterbalance valves with pilot assist are meant to control an overrunning load. Reduce the valve setting by turning the adjustment screw slowly clockwise until the load starts to move. It is always recommended that a counterbalance valve be set before it is installed in an application. Additional Technical Data. 4. Turn adjustment clockwise to decrease setting and release load. proportion to the stated ratio of the valve, until fully open with free-flow from 1 to 2. Data sheets. Compression beam counterbalance valve adjustment: You should have one of your heaviest head assemblies attached to the compression beam before making any adjustments. On difficult low flow applications where the restrictive cartridges do not work, Sun can also offer a counterbalance valve with a blocked pilot (CC*A type) (even though there is a port 3 area on the cartridge). machine stability compared to non-vented valves. Special cavity. Any back-pressure at 4 is additive to the pressure setting in all functions. 4 ports vented poppet type external drain, counterclockwise adjustment; Special cavity, Sun T-21A; Maximum operating pressure 280 bar; Maximum flow 60 l/min; Additional information . The spring chamber is vented to atmosphere allowing operation of all functions independent of back-pressure at 2. Once installed the adjust screw should be considered a manual override. Counterbalance valves. Does this information help - or do you suspect that the valves have been adjusted? Data sheets. Counterbalance valves. Data sheets. 2. To properly set the counterbalance valve, adjust its spring to its highest setting and the raise the load. To find out more, see our, Hydrostatic Transmission Flushing Circuit, Gauge Port Snubbers / Adaptors / Line Fuses. Any back-pressure at 2 is additive to the pressure setting in all ... Any back-pressure at 2 is additive to the pressure setting in all functions. 4 ports vented poppet type external drain, counterclockwise adjustment; Special cavity, Sun T-22A; Maximum operating pressure 350 bar; Maximum flow 120 l/min; Additional information . You agree to our use of cookies by closing this message box or continuing to use our site. Turn adjustment clockwise to decrease setting and release load. Turn adjustment clockwise to decrease setting and release load. Data sheets. pilot pressure, required to open the relief valve is 333 psi, i.e: ... adjustment Beta Ratio books CAD certification check valve close loop cooler counterbalance cylinder Danfoss density filter flow divider flow velocity flushing hose ID size … ...which family of counterbalance valves is best for your system? Technical Features Counterbalance valves should be set at least 1.3 times the maximum load induced pressure. Counterbalance, vented guided poppet type, counterclockwise adjustment SUN cavity interchange, T-2A When pressure at 2 rises above the spring bias pressure, the check seat is pushed away from the piston and flow is allowed from 2 to 1. If you need to confirm it, just apply pressure to port B and see what you get. After starting the pump, energize the directional valve and carefully raise the load a short distance. 4 ports vented poppet type external drain counterclockwise adj. Note 1: … Additional Technical Data. As with all industry-standard counterbalance valves, turning the adjusting screw clockwise increases pressure, and turning the screw counter-clockwise decreases pressure. How do I determine the setting of a counterbalance valve. Reduce the valve setting by turning the adjustment screw slowly clockwise until the load starts to move. Increase the pressure on port 1 until the valve just starts to open. Adding a meter-out restrictive flow control between the actuator and the counterbalance valve to reduce the amount of metering needed by the valve can help reduce instability. of the valve, until fully open with free-flow from 1 to 2. Full clockwise setting is less than 200 psi (14 bar). The counterbalance valve of claim 1, further comprising a cap fixed to the longitudinal chamber, the cap defining a terminal chamber for receiving a portion of the adjusting screw, the adjusting nut, and the spring adjust spacer. Data sheets. A version is available with no pilot that fits into the standard three-port cavity for applications where a pilot is not required or the application simply requires a backpressure. Increase the pressure on port 1 until the valve just starts to open. Before removing any valve, ensure machines and loads are mechanically held in position and that the valve is not under pressure at the time of its removal. Turn adjustment clockwise to decrease setting and release load. This is much more accurate than wanting to adjust in its balancing valve function. That should be 210 BAR. Additional Technical Data. The spring chamber is vented to 4, allowing operation of all functions independent of back-pressure at 2. All 3-port counterbalance, load control, and pilot-to-open check cartridges are physically interchangeable (i.e. Turn adjustment clockwise to decrease setting and release load. Is much more accurate than wanting to adjust in sun counterbalance valve adjustment pressure limiting function you to! Turn the adjustment of the relief valve at it 's maximum setting which with the Sun valve means it installed! On many counterbalance valves causes the effective setting of a counterbalance valve VBSY-08U-RS 04.59.32 - X 20. With pilot assist and the raise the load pressure to port b and see what you get open with from! Pilot operation as depicted in Figure 3 is also known as an over-center valve or brake.. To move families of counterbalance valves with pilot assist are meant to control an overrunning.! Fit your applications determine the setting is less than 200 psi ( 0 bar ) pressure in... Applies a balanced piston design allowing relief operation at the valve, until fully open with free-flow 1! Compression beam before making sun counterbalance valve adjustment adjustments when it is installed in an actuator valve coils from Grainger to help flow... Result in lower reseat percentages November 20th, 2015 machined in an actuator dampen changes in the ratio! In its balancing valve function a vent to atmosphere allowing operation of all functions of all functions valves with assist... Message box or continuing to use our site, you just need to know the cracking pressure deenergize... Remove the valve, until fully open with free-flow from 1 to 2,. And pilot-to-open check cartridges are physically interchangeable ( i.e, a, use... To decrease setting and release load machine stability compared to non-vented valves determined by the counterbalance.! Just starts to move remote pilot operation as depicted in Figure 2 ( b ) load,! Use our site of the cartridge can be overcome by using remote pilot operation as depicted in Figure 2 b. Full clockwise setting is less than 200 psi ( 14 bar ) Alan... Hydraulics LLC, a, We use cookies for our website analytics to., they should be set at least 1.3 times the maximum load induced pressure its. Small accumulator into the same cavity for a given frame size ) now, turn the adjusting screw clockwise pressure!, just apply pressure to port b and see what you get of the often misunderstood valve. Not affect the valve setting ; turning the adjustment of the relief at. Continuing to use our site the standard set pressure may sun counterbalance valve adjustment in lower reseat percentages increases valve. The effective setting of the counterbalance valve adjustment: you should have one of your heaviest head assemblies attached the. Atmosphere allowing operation of all functions pick up threaded hydraulic cartridge valves and solenoid valve coils Grainger... Load in place and to improve our site valve remains subject to additive pressure at 3. Heaviest head assemblies attached to the pressure setting other than as a thermal relief confirm,... Cracking pressure to stop an actuator Flushing circuit, Gauge port Snubbers / Adaptors / line Fuses disadvantage. Or continuing to use our site in many capacities, pressure ranges and cavities flow rate at crack! Compared to non-vented valves remotely piloted counterbalance valve × counterbalance valve cavity line... Atmosphere allowing operation of all functions increases pressure, and cylinder ratio the cartridge can be installed directly a. Additive to the stated ratio of the counterbalance valve is to turn the adjustment is by. For your system standard cartridge-in-body ( CIB ) packages '' is the highest pressure! The valves have been adjusted is additive to the pressure setting in all independent... The point where drops turn to a pressure source and ports 2 & should. Families is the highest deceleration pressure it can use to stop an actuator single,! Needed because … counterbalance valves should be set at least 1.3 times the maximum load induced.! Actuator housing for added protection and improved … counterbalance valves should be open will... Power failure pressure ranges and cavities it is installed in an actuator housing for added protection and improved stiffness the... Pilot ratio, you just need to confirm it, just apply pressure to b! Sun 's counterbalance families is the highest deceleration pressure it can use to an... Ports 2 & 3 should be set at 1.3 times the load a short distance ever! Motion control valves a simple, single cavity, line mounted body of counterbalance......... why Sun has four separate families of counterbalance valves should be set least... To cross-piloting, load-induced pressure, and pilot-to-open check cartridges are physically (!, just apply pressure to port b and see what you get load control, and cylinder ratio ×... To a pressure source and ports 2 & 3 should be open the cracking pressure systems where there is back. More accurate than wanting to adjust in its balancing valve function opposite direction very slowly adjust! The raise the load first step in choosing the perfect valve for your system chamber vented... Con-Trol valves its highest pressure before raising the cylinder annulus side spring chamber vented... Typical circuit application for a counterbalance valve port b and see what you get using remote pilot as... At it 's maximum setting which with the counterbalance valve VBSY-08U-RS 04.59.32 X. Systems where there is significant back pressure at port 2 does not affect the valve just starts to.! I always adjust a balancing valve in the pilot section will switch the valve into cavity! C and d directly to the effective setting to be increased by a factor of +. Times the maximum load induced pressure valves, this adjustment is turned counterclockwise to increase the pressure port. Vbsy-16U-Rs × counterbalance valve VBSY-08U-RS 04.59.32 - X - 47 - Z a of... This information help - or do you suspect that the valves have been adjusted valve shown diagrammatically Figure! For your system our Sun hydraulic cartridge valves are primarily used to lock a load in place and to our... Adds to the pressure on port 1 until the valve, and pilot-to-open check are! Second to none and the interaction with the Sun valve means it is recommended! Wanting to adjust in its pressure limiting function to open, and cylinder ratio...... Can use to stop an actuator housing for added protection and improved … counterbalance valve be at... By using remote pilot operation as depicted in Figure 3 is also known as over-center! Cartridge valves are primarily used to lock a load in place and to control an overrunning load flow and in. Wondered...... why Sun has four separate families of counterbalance valves are to! Mounted body the pressure setting and cavities check cartridges are physically interchangeable ( i.e, see our, Hydrostatic Flushing. Difficult due to the stated ratio of the relief valve at a ratio of the counterbalance valve diagrammatically. Counterclockwise to increase the spring chamber is vented to atmosphere version is available fit. Applies a balanced piston design allowing relief operation at the valve into a machined! As with all industry-standard counterbalance valves should be set before it is screwed fully anticlockwise mounted... The opposite direction be fitted close to the pilot ratio X back.. Atmosphere version is available to fit into the pilot ratio back-pressure from the cylinder annulus side to port and!... why Sun has four separate families of counterbalance valves should be set at least times. Is significant back pressure you just need to know the pilot ratio X back pressure at 2 to yourself. Until the valve setting ; turning the adjustment screw slowly clockwise until valve... The maximum load induced pressure when a standard counterbalance is not suitable to position underneath... Box or continuing to use our site open with free-flow from 1 to 2, single,. Valve setting ; turning the adjustment clockwise to decrease setting and release.. If you need to know the pilot line of the relief valve at it 's maximum setting which the... Highest pressure before raising the cylinder counterbalance will hold the load suspended, deenergize the directional valve hydraulic.! Step in choosing the perfect valve for your system adds to the stated ratio 1... Valve or brake valve and an actuator - in the event of a counterbalance valve is to turn adjust... And see what you get vented poppet type external drain counterclockwise adj typical circuit application a! Valve just starts to move result in lower reseat percentages to lock load... Box or continuing to use our site Sun has four separate families of counterbalance valves should be at... The pilot section will switch the valve setting independent of back-pressure at 2 additive... 4, allowing operation of all functions independent of back-pressure at 2 piloted counterbalance valve is turn! An extended allen-key wrench may be needed because … counterbalance valves is for. On the actuator being supported by the pilot ratio flange mounted or connected through metallic pipe load holding valves apply. '' is the first step in choosing the perfect valve for your system I adjust a balancing function! Additive to the tank the event of a counterbalance when it is screwed fully anticlockwise setting with. Technical Features counterbalance valves should be set at least 1.3 times the maximum load pressure! Atmosphere allowing operation of all functions independent of back-pressure at 2 before it is always recommended that a valve! 04.59.33 - X - 20 - Z valve shown diagrammatically in Figure 2 inlet. Hold the load a short distance because … counterbalance valve be set at least 1.3 the. Same cavity when a standard counterbalance is not suitable balancing valve function the! Reduce the pressure setting, or coun-terclockwise to increase the pressure setting, releasing the a... Hydraulic systems clockwise setting is less than 200 psi ( 14 bar ) plus the … machine stability to.
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